Shop floor data connected
to executive decisions.
Manufacturing organizations are moving from reactive operations to predictive intelligence, unifying production and business data to act on what's happening now. SunnyData builds the data infrastructure that makes it real
The Gap
Data doesn't flow to where decisions are made
The Results
No failure predictability
Maintenance is reactive and gueswork.
Unplanned downtime
Stoppages cascade across schedules and commitments.
Defect caught too late
Scrap and rework pile up at end of line.
Supply chain blind spots
Disruptions reach the floor after it's too late to adjust.
WHAT WE BUILD
From shop floor to boardroom.
Solutions that close the gap.
Based on real manufacturing engagements, not generic capabilities. Here's what we've built, and what we can build for you.
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Customer Intelligence & Personalization
Unified data layer across your ERP systems (Infor, Epicor, SAP, and more) delivering real-time visibility into spend, revenue, and performance.
✓ Unified view across all ERPs✓ Standardized drill-down reporting by facility
✓ Real-time financial and operational metrics
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ML-Powered Fault Detection
ML models automatically flag defects during production, improving continuously as specialist feedback drives retraining.
✓ Automated defect identification at production speed✓ Models that get more accurate over time
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Predictive Maintenance
ML models built on sensor and historical data predict failures before they cause downtime, replacing fixed schedules with condition-based ones.
✓ Unplanned downtime reduction
✓ Extended asset lifespan
✓ Maintenance resources deployed where they're needed
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Production & OEE Analytics
Unified dashboards connecting availability, performance, and quality data across every line and facility, so leaders can act before issues compound.
✓ Line-level visibility across all facilities
✓ Bottleneck identification and resolution
✓ Shift-by-shift performance trending
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Shop Floor to Enterprise Visibility
Machine data, SCADA outputs, and MES records bridged to business systems, giving operations and executives a single, accurate picture.
✓ Single source of truth across OT and IT systems✓ Live operational data in executive dashboards
✓ No manual data consolidation across sites
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Supply Chain & Production Integration
Inbound logistics and demand signals connected directly to production scheduling so changes in supply or demand are caught before they cause disruption.
✓ Proactive disruption detection
✓ Demand-driven scheduling
✓ Supplier performance visibility
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Plant Equipment Layout Optimization
ML models analyze production flow, material handling, and equipment utilization to surface layout inefficiencies, backed by production data, not guesswork.
✓ Reduced material handling time and cost
✓ Higher throughput from existing floor space
✓ Layout decisions backed by production data
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Supply and Maintenance Contract Intelligence
Supplier performance, maintenance cost history, and consumption patterns unified into one analytics layer for smarter procurement and contract negotiations.
✓ Supplier performance benchmarking across contracts
✓ Maintenance cost modeling by asset and vendor
✓ Data-backed negotiation for supply agreements
THE PLATFORM
One layer. Every source. You own it all.
Databricks brings machine data, production systems, and business applications into a single governed foundation, the layer your manufacturing intelligence sits on.
All your sources, one layer
Sensor telemetry, SCADA outputs, MES records, and ERP data are ingested and unified in one place, without replacing the systems already running your operations.
All your sources, one layer
Sensor telemetry, SCADA outputs, MES records, and ERP data are ingested and unified in one place, without replacing the systems already running your operations.
Open standards, full ownership
Built on open formats and Delta Lake. You own the architecture, the data, and the IP. No vendor lock-in, no black boxes.
Open standards, full ownership
Built on open formats and Delta Lake. You own the architecture, the data, and the IP. No vendor lock-in, no black boxes.
Governed at enterprise scale
Unity Catalog provides lineage, role-based access, and audit capability across all data, from shop floor sensors to executive dashboards.
Governed at enterprise scale
Unity Catalog provides lineage, role-based access, and audit capability across all data, from shop floor sensors to executive dashboards.
Natural language access for business users
Operations managers and executives can query production data directly in plain language with no SQL and no waiting on data engineering queues.
Natural language access for business users
Operations managers and executives can query production data directly in plain language with no SQL and no waiting on data engineering queues.
OUR APPROACH
Built for industrial complexity. Delivered with precision.
Manufacturing data has unique scale, velocity, and integration challenges. We've built practices specifically for this environment and transfer that expertise to your team.
Start with Operational Reality
Every engagement begins with the plant-floor realities: existing systems, data sources, and operational workflows. Solutions are designed to work with what you have, not an idealized architecture. Solutions are designed to work with what you have and extend it.
OT/IT Integration Expertise
We understand both operational technology environments and enterprise data architecture. That bridge is where most manufacturing data projects fail, and where SunnyData consistently delivers.
Build Alongside Your Team
Your process engineers, data analysts, and IT staff participate throughout. They're not handed a finished product. They build alongside us and own what's delivered.
Designed to Scale Across Facilities
We architect for enterprise scale from day one. What works at one facility should replicate across your entire manufacturing footprint, without starting over at each site.
Connect your operations. Accelerate your decisions.
Your operational data holds the answers. Databricks provides the platform.
SunnyData builds the architecture that brings it all together.